Optima vT High Versatility Leak Tester

Leak testing versatility at your fingertips.

Optima vT offers Uson’s industry-leading reliability and advanced leak testing technology in a highly configurable and versatile tester. A comprehensive user interface puts control and information directly in your hands via the large, clear touch screen display. Optima is also available with both local (A3) and network (A3N) advanced authorization and authentication software upgrades to enable FDA 21 CFR Part 11 compliance guidelines.

The Optima vT is designed with utmost versatility in mind. Mounting options include standard and custom cabinets, flat panels, articulated pendants and more. Testing techniques include pressure decay, differential pressure decay, mass flow measurement, burst and occlusion testing and many others. At the heart of the Optima vT is Uson’s powerful TCU2, the second-generation Test Control Unit offering unparalleled flexibility in each test channel. The TCU2 allows up to four high resolution sensors and with its available custom pneumatic configurations, the sky is the limit on your leak and flow test design creativity. Incredibly, a single channel Optima vT tester can test up to four independent cavities simultaneously while the two-channel tester can handle up to eight, allowing for significant cost advantages.

USON’S TCU2 provides unlimited leak and flow test design.

This second generation Test Control Unit offers unparalleled flexibility in a single test channel. TCU2 allows up to four high-resolution sensors and with its available custom pneumatic configurations, the sky is the limit on your leak and flow test design creativity.

Just like other Uson products, the Optima vT comes equipped with a comprehensive software toolbox that simplifies test setup and communication. It even includes pre-loaded common test types, allowing you to quickly add the necessary information about your part and fine-tune and optimize the test to perfection.

Leak testing innovation for the most demanding applications.

With a choice of one or two test channels, optional enclosures, a wide range of test types and custom pneumatics, the Optima vT takes versatility in leak testing to a new level. For demanding applications, choose high flow valves for fast filling larger volumes, or specify Uson’s proprietary differential pressure transducer for utmost sensitivity and repeatability. Even use two channels to test two cavities or parts simultaneously to reduce cycle time.

Don’t compromise on reliability and performance. Choose Optima vT for unparalleled leak testing technology, versatile configuration options, and a user-friendly interface that puts control and information directly in your hands.

Advanced security features for 21 CFR part 11 compliance.

The Optima vT is now available with  A3N (Advanced Network Authorization and Authentication)   A3 (Advanced Authorization and Authentication) .  The A3 upgrade option offers advanced security features including user authentication through individual passwords or roles and the ability to log and monitor changes to parameters which enables compliance with standards such as 21 CFR Part 11 (U.S), MHRA/EU Annex 11 and others. Click below to learn more about advanced security feature upgrade options.

Solutions for ISO 80369-7 compliance enablement.

Working closely with our luer connector manufacturing client’s quality assurance and regulatory affairs teams, we’ve developed  ISO 80369-7 testing solutions  using our  Optima vT  tester’s powerful PROGRAM JUMP, MATH and STEP functions.  The Optima vT provides automated program steps, complex calculations and register entries, eliminating the scope for human error and enabling ISO 80369-7 & ISO 80369-20 compliance.

 

Flow Range: 0 to 560 lpm std
Pressure Range: Vacuum to 1500 psig std
Communications: RS-232 ports / tester 4
Host USB 2.0 ports 5
Profibus
Modbus serial
Ethernet IP
Profinet
DeviceNet

 


 

Inputs/Outputs: Max Decision Sensors / tester 8
Max Sensors / channel 4
A/D resolution (bits) 24
Max Analog Outputs / tester 2
Max Analog Outputs / channel 1
Analog Output bits 16
Maximum 24V DC discrete digital inputs / tester 64
Valve Control signals / tester 12 / channel
Maximum 24V DC discrete digital outputs / tester 48
Discrete digital outputs / channel 12
Digital I/O Expansion option 16 in/16 out 32 in/32 out and requires relays for valves
Two-handed start support (software based)
Digital I/O Voltage Level 24vdc

 


 

  Local Area Network: RJ 45 Ethernet ports 2
Logging to a networked disk
Emailed alerts
Physical Characteristics: Size (H*W*D) Inches *10 x 14 x 5
Weight lbs 15
Color Display size 15″
Color Display pixels 1024 x 768
Touch screen display
Touch scroll control pad
Front-panel membrane buttons 5
Front-panel run / program key
Front panel start/abort buttons *
NEMA 12
Remote pneumatics chassis
Test Ports Custom
Calibration Ports Custom
Test port style Per Design
Pendant Style Remote Control

 


 

  Data: Accept/ Reject / Total Counts
Min/Max Test Result
Average Pass/Reject Result
Standard Deviation of all test results
Range of test results
Pressure versus time plot
 User Interface: Real time clock
Program select via Digital Inputs
Start / Abort via Digital inputs
Bar code input & control
Auto Comp & Auto Cal
Temp Comp (Pressure change)
Temp Comp (Temp change)
Q-DAS interface
Regulator – closed loop control
In-field configuration
Configurable Pressure Units: psig, mbar, inH2O, mmH2O, inHg, mmHg, Kpa or Kg/cm2
Parts Grading
Auto Run Mode
Conditional Program Jumps
Accept/ Reject Step Markers – Continuous with timeout
Accept/ Reject Step Markers – Pulsed
 Software: Operating System Software Unix Based
Run/Program security key
Password protection
Hard Disk
Addressable Programs 199
Internal Test Result storage (test cycles) 100,000+
Sequence Jumps within a test, optional jumping and grading within a channel, conditional wait on input, math steps
Sensor Calibration Software zero & span with option of multi-point linearization per analog input.
Step Editing
Math steps

Brand

  • Uson

Industry

  • Automotive
  • Industrial
  • Medical
  • Packaging

Channels

  • Max Channels - 2

Product Type

  • Leak Tester

Sensor Types

  • Differential Pressure
  • Electrical Volts
  • Laminar Flow
  • Load Cell
  • LVDT
  • Mass Flow
  • Pressure
  • Temperature

Test Methods

  • Back Pressure Flow
  • Burst (Pressure)
  • Continuous Flow
  • Crack (Upstream/ Downstream)
  • Differential Mass Flow
  • Differential Vacuum Decay
  • Exercise/Fluff
  • Flow
  • Force Decay
  • Laminar Flow
  • Occlusion (Blockage)
  • Pressure Decay
  • Pressure Rise
  • Seal Creep
  • Sealed Component
  • Vacuum Burst
  • Vacuum Decay

Enquire now

Optima vT High Versatility Leak Tester

    Qualitek mR Multi-Range Industrial Leak Tester

    The standard for fast and dependable leak testing in light to medium-duty industrial applications.

    Qualitek mR is the unparalleled standard for lightning-fast and dependable leak testing in light to medium-duty industrial applications. With a perfect fusion of cutting-edge multi-range (mR) leak and flow testing technology and our unmatched expertise, Qualitek mR sets the benchmark for excellence.

    One of the standout features of Qualitek mR is its remarkable versatility, allowing you to utilise the same testing platform for a multitude of techniques. Whether it’s pressure decay, differential pressure decay, vacuum decay, mass flow, forced decay, or sealed component testing, this exceptional device has got you covered. By consolidating various testing options into one product, Qualitek mR not only saves valuable time but also simplifies personnel training efforts.

    As communication is key, Qualitek mR offers comprehensive communication options that seamlessly integrate with peripherals or automation equipment. With USB, Ethernet, RS 232, digital IO for PLC interface, Modbus, Profibus, DeviceNet, and email alerts, staying connected and in control has never been easier.

    For many years, Qualitek has been the proven standard for fast, reliable leak testing in industrial markets. This versatile and affordable product offers high-quality and accurate results for light- to medium-duty industrial leak testing applications.

    Designed with an intuitive operating system, Qualitek mR ensures effortless learning and integration. Its computer-style mounting can be conveniently repositioned, providing optimal viewing angles from any direction.

    Today’s mR line combines the best features of predecessors into one efficient and easy-to-use tester. Backed by Uson’s world-renowned reputation, Qualitek mR sets a new benchmark of accuracy and dependability in leak testing equipment for multi-range leak and flow testing equipment. Designed to be used on the benchtop or mounted into automated systems, the Qualitek mR is impressively simple to use. The convenient and easy-to-read display lends efficiency and helps prevent errors.

    Qualitek mR is a highly configurable system that accepts a full range of tests and transducers. It contains the most current leak testing technology, including a powerful toolbox complete with a full menu of options including:

    • Pressure profile
    • Charting
    • Data analysis
    • Programs storage
    • Scroll-and-click control wheel

    Whether you’re in the automotive, packaging, or industrial manufacturing industries, Qualitek mR is the ultimate choice for leak testing. From faucets, pumps, valves, shower heads, ink cartridges to castings, this versatile device caters to a wide range of applications, delivering unmatched precision and reliability.

    Flow Range: Up to 100 Liters per minute
    Pressure Range: Up to 225 psig/15 bar differential
    Up to 500 psig/35 bar gauge
    Communications: RS-232 ports / tester 1
    Host USB 2.0 ports 2
    Device USB ports 1
    Profibus
    Modbus serial
    Ethernet IP
    DeviceNet

     


     

    Inputs/Outputs: Max Decision Sensors / tester 3
    Max Sensors / channel 2
    A/D resolution (bits) 24
    Max Analog Outputs / tester 1
    Max Analog Outputs / channel 1
    Analog Output bits PWM (~12)
    Maximum 24V DC discrete digital inputs / tester 11
    Valve Control signals / tester 16 (internal)
    Maximum discrete digital outputs/channel 5
    Discrete digital outputs / channel 5
    Digital I/O Expansion option 8 in/16 out (valve drive capable)
    Two-handed start support (software based)
    Digital I/O Voltage Level 24vdc

     


     

    Local Area Network: RJ 45 Ethernet ports 1
    Logging to a networked disk
    Emailed alerts
    Physical Characteristics: Size (H*W*D) Inches 7 x 10.75 x 12
    Weight lbs 24
    Color Display size 8.5″
    Color Display pixels 640 x 480
    Front-panel membrane buttons 5
    NEMA 12
    Integrated pneumatics
    Test Ports 1
    Calibration Ports 1
    Test port style 1/8 NPT Female
    Pendant Style Remote Control

     


     

    Data: Accept/ Reject / Total Counts
    Min/Max Test Result
    Average Pass/Reject Result
    Standard Deviation of all test results
    Range of test results
    Pressure versus time plot
    User Interface: Real time clock
    Program select via Digital Inputs
    Start / Abort via Digital inputs
    Bar code input & control
    Auto Comp & Auto Cal
    Temp Comp (Pressure change)
    Regulator – closed loop control
    Configurable Pressure Units: psig, mbar, inH2O, mmH2O, inHg, mmHg, Kpa or Kg/cm2
    Parts Grading
    Auto Run Mode
    Conditional Program Jumps
    Accept/ Reject Step Markers – Continuous with timeout
    Accept/ Reject Step Markers – Pulsed
    Software: Operating System Software Unix Based
    Run/Program security key
    Addressable Programs 99
    Internal Test Result storage (test cycles) 1,000
    Sequence Program link. Stop control, Vent control, Delay time option, Step control
    Sensor Calibration Software zero & span with option of multi-point linearization per analog input.

    Brand

    • Uson

    Industry

    • Automotive
    • Industrial
    • Medical
    • Packaging

    Channels

    • Max Channels - 1

    Product Type

    • Leak Tester

    Sensor Types

    • Differential Pressure
    • Load Cell
    • Mass Flow
    • Pressure
    • Temperature

    Test Methods

    • Back Pressure Flow
    • Differential Mass Flow
    • Differential Pressure Decay
    • Differential Vacuum Decay
    • Exercise/Fluff
    • Flow
    • Force Decay
    • Occlusion (Blockage)
    • Pressure Decay
    • Pressure Rise
    • Sealed Component
    • Vacuum Decay

    Enquire now

    Qualitek mR Multi-Range Industrial Leak Tester