Astra Dash
The Next Frontier in Leak Testing
The Next Frontier in Leak Testing
The world’s first modular multichannel leak tester with pneumatically isolated, asynchronous channels.
For manufacturers seeking scalable quality testing, Astra Dash is a leak and flow tester designed for easy implementation of the right test protocols. Its modular, pneumatically independent design, combined with the industry’s most powerful and user-friendly interface, makes it the most flexible, scalable, reliable, and accessible tester of its generation.


The channel boxes appear on the touchscreen display as independent entities that are fully configurable with display widgets much like a modern tablet device. Useful for displaying part images, sequence lists, pressure readings, user inputs and more. Putting just the right information for the user on display. The Astra Dash also comes equipped with an unmatched array of discrete digital I/O and a powerful embedded control software to integrate with virtually any automation need, to greatly reduce the dependance on an external PLC layer.
Build your system, your way. Each Astra Dash Control Nexus can have up to four channel boxes installed at once with an unlimited number available for interchangeability. Built on Single-Minute Exchange of Die (SMED) methodology, users will no longer be limited by the downtime needed to ship a leak tester in for repair or calibration. Each channel box can be removed and shipped as needed for repair, while a backup channel box sitting ready on the shelf can be pulled, installed and ready to run samples in minutes.
Designed to provide clear and non-subjective results, the Uson 628 is a differential pressure decay leak tester that rivals the performance of more complex and expensive instruments. By offering five different pressure ranges, ranging from vacuum up to an impressive 15 bar, it covers a wide range of applications, from medical check valves to automotive radiators and beyond. With its highly sensitive and budget-friendly design, this tester is your ultimate ally in reducing product deviations and recall issues through the early identification of leaks.
But that’s not all – the Uson 628 is packed with features that truly set it apart from the competition. With the ability to create and save up to 30 test programs, you can easily recall your preferred settings for fast and efficient testing. The electronic regulator option goes even further, allowing you to test at multiple pressures with the pre-fill option as standard.
The 628 tester is capable of running multiple tests, including differential pressure and vacuum decay, ensuring comprehensive and accurate results every time. Equipped with a 24-bit high resolution for precise measurements, as well as industry-proven proprietary sensors and valves, this tester provides reliable operation that you can trust.
Uson’s 628 differential pressure decay leak tester is a compact, reliable, and accurate instrument that is ideal as a budget-friendly benchtop option for a wide range of industries. The 628 leak tester incorporates an intelligently designed multi-language user interface, with the capability to collect and transmit a vast amount of data, for offline trend analysis and a deep level of insight.
The 628 is a highly flexible leak tester, offering users the ability to choose from five pressure ranges – from vacuum up to 225 psi (15 bar) to cover a wide range of applications, making it useful for a wide range of industries and applications. Internal memory allows users to create and save up to 30 test programs, for fast recall of test parameters.
For applications that need to test multiple test pressures, the 628 offers an optional electronic regulator. With the electronic regulator option, the 628 can be programmed to test a part at different test pressures in a sequence. Additionally, the test programs can be linked, serving to further the automation of the test sequence. Another benefit with the electronic regulator is that it adds an increased level of security. It is only accessible through the programming interface and can be locked and safeguarded to prevent unintended changes. This is a significant advantage over a manual regulator, which can be adjusted from the back of the instrument.
The 628 leak tester was designed to be easy to use in a busy environment. A backlit user interface makes accessing information easy, while bright uniquely designed lights on the front panel allow for at-a-glance monitoring from across a room. The menu system is intuitively structured to make setup and operation practically effortless.
The 628 leak tester is a surprisingly powerful instrument, packaged in a simple design. Incorporating the differential pressure decay method to provide highly accurate and reliable results, the 628 can run test cycles to display leak rates in a range of pressure units or volumetric units using the leak rate calibration option. The 628 incorporates Uson’s industry-proven proprietary sensor and valves, to deliver the type of results that are expected from more sophisticated instruments.
The 628 leak tester ensures a high level of control over the instrument. With a convenient USB port, firmware updates, data transfers, and program backups are easy. Program security and data access are controlled by a password, while couple safety valves control the position of the machine in the event of a power failure.
Navigating the Uson 628 is a breeze thanks to its backlit user interface. Accessing specific information and viewing results has never been easier. And with its intelligently designed menu system, setup is quick and hassle-free, even for new users. Plus, for your convenience, the Uson 628 offers factory-programmed language options, including Chinese and Spanish.
With a durable, splash-proof and dust-proof enclosure, the 628 leak tester is designed for quality in manufacturing laboratory environments. It features a reliable, solid-state hard drive for high-speed data transfer, and accommodates single-range 0-20 mbar calibration for accurate results. Plus, the 628 features an advanced, upgrade friendly design that makes service and maintenance easy.
| Flow Range: | 20 mbar/2000Pa/0.29 psi |
| Pressure Range: | -950 mbar/-95 kPa/-14 psig 1 bar/100 kPa/15 psig 4 bar/400 kPa/60 psig 10 bar/1000 kPa/150 psig 15 bar/1500 kPa/225 psig |
| Communications: | RS-232 ports / tester | 1 |
| Host USB 2.0 ports | 1 |
| Inputs/Outputs: | Max Decision Sensors / tester | 1 |
| Max Sensors / channel | 1 | |
| A/D resolution (bits) | 24 | |
| Maximum discrete digital outputs/channel | 7 | |
| Discrete digital outputs / channel | 8 | |
| Digital I/O Voltage Level | 24vdc |
| Physical Characteristics: | Size (H*W*D) Inches | 5.3″ X 12.6″ X 13.2″ |
| Weight lbs | 22lbs | |
| Color Display size | 4.3″ | |
| Front-panel membrane buttons | 7 | |
| Integrated pneumatics | ✓ | |
| Test Ports | 1 | |
| Calibration Ports | 1 | |
| Pendant Style Remote Control | ✓ |
| Data: | Accept/ Reject / Total Counts | N/A |
| Min/Max Test Result | N/A | |
| Average Pass/Reject Result | N/A | |
| Standard Deviation of all test results | N/A | |
| Range of test results | N/A | |
| Pressure versus time plot | N/A |
| User Interface: | Real time clock
Program select via Digital Inputs Start / Abort via Digital inputs |
| Software: | Accept/ Reject Step Markers – Pulsed | Embedded Unix Based |
| Password protection | ✓ | |
| Addressable Programs | 30 | |
| Internal Test Result storage (test cycles) | 500 | |
| Sensor Calibration | Software zero & span. |
One of the fastest and most powerful leak testers on the market, the Vector leak tester line raises performance to new levels of efficiency and productivity. The modular design of the Vector tester allows for easy expansion of capabilities, giving you the flexibility to adapt to changing testing requirements. With just a single Vector tester, you can perform up to 10 independent or concurrent tests, streamlining your production process like never before.
In addition to supporting unlimited types of tests including pressure decay, differential pressure decay, mass flow, occlusion and vacuum decay, the Vector software offers unparalleled flexibility to add or change functionality as your future requirements dictate. This adaptability ensures that your Vector leak tester remains up-to-date and relevant in an ever-evolving industry.
Count on Vector leak testers to deliver the utmost in accuracy and repeatability while eliminating false rejects and keeping defective products from reaching the market. Vector software runs in a Windows® 10 environment making it extremely powerful yet very simple to use.
Built on a universal platform, the Vector tester utilizes common hardware and software across its entire family, ensuring reliability and reducing downtime. This standardized approach significantly lowers overall ownership costs, making it a cost-effective investment for your business.
The operator interface of the Vector tester is designed to be user-friendly and intuitive. With a simple yet informative menu system, day-to-day operation is a breeze. Additionally, diagnostic troubleshooting menus are available to help you solve any challenging testing issues that may arise.
The Vector leak tester is an ideal leak measurement solution for automotive components, medical devices and an array of industrial products including faucets and valves.
Vector leak testers are available in bench top, 3U and 6U formats, all featuring Uson engineered pneumatic circuits optimized for specific leak and flow testing applications. The Vector’s modular design lets you expand your system’s capabilities as needed. A single Vector leak tester can perform up to 10 independent or concurrent tests. In addition to supporting unlimited types of leak and flow tests, the unique flexibility of Vector software allows you to add or modify functionality as future requirements dictate.
Programming the Vector tester is a breeze, thanks to its simple and straightforward software. The Vector software is structured around a wide array of preformatted test configurations, allowing you to choose the one that best suits your needs. You can either use one of the preformatted tests with your specific accept/reject limits, or easily modify any of the tests to perfectly fit your unique application. The Vector tester’s hard drive can store an unlimited number of test configurations, giving you endless possibilities for customization.
The embedded Windows 10™ operating system makes the Vector leak tester extremely powerful, yet simple to use while providing security updates to protect your system network. Its unique modular design lets you choose only the features you desire while still allowing you to easily and economically expand capabilities as needed.
A Windows 10 upgrade is available for Vector. Click the button below to read more about upgrading your tester.
| Flow Range: | 0 to 1000 SLPM | |
| Pressure Range: | Vacuum to 1500 psi |
| Communications: | RS-232 ports / tester | 12 |
| Host USB 2.0 ports | 3 | |
| Modbus Ethernet | ✓ | |
| Ethernet IP | ✓ | |
| DeviceNet | ✓ |
| Inputs/Outputs: | Max Decision Sensors / tester | 20 |
| Max Sensors / channel | 2+1 | |
| A/D resolution (bits) | 24 | |
| Max Analog Outputs / tester | 10 | |
| Analog Outputs / channel | 1 | |
| Analog Output bits | 12 | |
| Maximum 24V DC discrete digital inputs / tester | 72 | |
| Valve Control signals / tester | 8 / channel | |
| Maximum discrete digital outputs/channel | 112 | |
| Discrete digital outputs / channel | 8 | |
| Digital I/O Expansion option | QmR requires additional PCB, vT requires Expanded I/O TCU2 Vector requires 1 or 2 addisional cPCI cards. | |
| Digital I/O Voltage Level | 24vdc |
| Local Area Network: | RJ 45 Ethernet ports | iQ via FTP |
| Logging to a networked disk | ✓ |
| Physical Characteristics: | Size (H*W*D) Inches | *14″ x 22″ x 20.5″ |
| Weight lbs | 65 | |
| Color Display size | 12.1″ | |
| Color Display pixels | 800 x 600 | |
| Front-panel membrane buttons | 29 | |
| NEMA 12 | ✓ | |
| Remote pneumatics chassis | ✓ | |
| Test Ports | Custom | |
| Calibration Ports | Custom | |
| Test port style | Per Design | |
| Built-in AC or DC power supply | ✓ | |
| Pendant Style Remote Control | ✓ |
| Data: | Accept/ Reject / Total Counts | ✓ |
| Min/Max Test Result | ✓ | |
| Average Pass/Reject Result | ✓ | |
| Standard Deviation of all test results | ✓ | |
| Range of test results | ✓ | |
| Pressure versus time plot | ✓ |
| User Interface: | Bar code input & control | |
| Auto Comp & Auto Cal | ||
| Temp Comp (Pressure change) | ||
| Temp Comp (temp change) | ||
| Q-DAS Interface | ||
| Regulator – closed loop control | ||
| In-field configuration | ||
| Configurable pressure Units: psig, mbar, inH2O, mmH20, inHg, mmHg, Kpa or Kg/cm2 | ||
| Parts Grading | ||
| Auto Run Mode | ||
| Conditional Program Jumps | ||
| Accept/ Reject Step Markers – Continuous with timeout | ||
| Accept/ Reject Step Markers – Pulsed |
| Software: | Operating System Software | Windows 10™ |
| Run/Program security key | ✓ | |
| Hard Disk | ✓ | |
| R/W DVD CD option | ✓ | |
| Addressable Programs | TBD | |
| Internal Test Result storage (test cycles) | 100,000+ | |
| Sequence | Jumps within a test, optional jumping and grading within a channel, conditional wait on input | |
| Sensor Calibration | Software zero & span. | |
| Step Editing |
Optima vT offers Uson’s industry-leading reliability and advanced leak testing technology in a highly configurable and versatile tester. A comprehensive user interface puts control and information directly in your hands via the large, clear touch screen display. Optima is also available with both local (A3) and network (A3N) advanced authorization and authentication software upgrades to enable FDA 21 CFR Part 11 compliance guidelines.
The Optima vT is designed with utmost versatility in mind. Mounting options include standard and custom cabinets, flat panels, articulated pendants and more. Testing techniques include pressure decay, differential pressure decay, mass flow measurement, burst and occlusion testing and many others. At the heart of the Optima vT is Uson’s powerful TCU2, the second-generation Test Control Unit offering unparalleled flexibility in each test channel. The TCU2 allows up to four high resolution sensors and with its available custom pneumatic configurations, the sky is the limit on your leak and flow test design creativity. Incredibly, a single channel Optima vT tester can test up to four independent cavities simultaneously while the two-channel tester can handle up to eight, allowing for significant cost advantages.
This second generation Test Control Unit offers unparalleled flexibility in a single test channel. TCU2 allows up to four high-resolution sensors and with its available custom pneumatic configurations, the sky is the limit on your leak and flow test design creativity.
Just like other Uson products, the Optima vT comes equipped with a comprehensive software toolbox that simplifies test setup and communication. It even includes pre-loaded common test types, allowing you to quickly add the necessary information about your part and fine-tune and optimize the test to perfection.
With a choice of one or two test channels, optional enclosures, a wide range of test types and custom pneumatics, the Optima vT takes versatility in leak testing to a new level. For demanding applications, choose high flow valves for fast filling larger volumes, or specify Uson’s proprietary differential pressure transducer for utmost sensitivity and repeatability. Even use two channels to test two cavities or parts simultaneously to reduce cycle time.
Don’t compromise on reliability and performance. Choose Optima vT for unparalleled leak testing technology, versatile configuration options, and a user-friendly interface that puts control and information directly in your hands.
The Optima vT is now available with A3N (Advanced Network Authorization and Authentication) A3 (Advanced Authorization and Authentication) . The A3 upgrade option offers advanced security features including user authentication through individual passwords or roles and the ability to log and monitor changes to parameters which enables compliance with standards such as 21 CFR Part 11 (U.S), MHRA/EU Annex 11 and others. Click below to learn more about advanced security feature upgrade options.
Working closely with our luer connector manufacturing client’s quality assurance and regulatory affairs teams, we’ve developed ISO 80369-7 testing solutions using our Optima vT tester’s powerful PROGRAM JUMP, MATH and STEP functions. The Optima vT provides automated program steps, complex calculations and register entries, eliminating the scope for human error and enabling ISO 80369-7 & ISO 80369-20 compliance.
| Flow Range: | 0 to 560 lpm std | |
| Pressure Range: | Vacuum to 1500 psig std |
| Communications: | RS-232 ports / tester | 4 |
| Host USB 2.0 ports | 5 | |
| Profibus | ✓ | |
| Modbus serial | ✓ | |
| Ethernet IP | ✓ | |
| Profinet | ✓ | |
| DeviceNet | ✓ |
| Inputs/Outputs: | Max Decision Sensors / tester | 8 |
| Max Sensors / channel | 4 | |
| A/D resolution (bits) | 24 | |
| Max Analog Outputs / tester | 2 | |
| Max Analog Outputs / channel | 1 | |
| Analog Output bits | 16 | |
| Maximum 24V DC discrete digital inputs / tester | 64 | |
| Valve Control signals / tester | 12 / channel | |
| Maximum 24V DC discrete digital outputs / tester | 48 | |
| Discrete digital outputs / channel | 12 | |
| Digital I/O Expansion option | 16 in/16 out 32 in/32 out and requires relays for valves | |
| Two-handed start support (software based) | ✓ | |
| Digital I/O Voltage Level | 24vdc |
| Local Area Network: | RJ 45 Ethernet ports | 2 |
| Logging to a networked disk | ✓ | |
| Emailed alerts | ✓ |
| Physical Characteristics: | Size (H*W*D) Inches | *10 x 14 x 5 |
| Weight lbs | 15 | |
| Color Display size | 15″ | |
| Color Display pixels | 1024 x 768 | |
| Touch screen display | ✓ | |
| Touch scroll control pad | ✓ | |
| Front-panel membrane buttons | 5 | |
| Front-panel run / program key | ✓ | |
| Front panel start/abort buttons | * | |
| NEMA 12 | ✓ | |
| Remote pneumatics chassis | ✓ | |
| Test Ports | Custom | |
| Calibration Ports | Custom | |
| Test port style | Per Design | |
| Pendant Style Remote Control | ✓ |
| Data: | Accept/ Reject / Total Counts | ✓ |
| Min/Max Test Result | ✓ | |
| Average Pass/Reject Result | ✓ | |
| Standard Deviation of all test results | ✓ | |
| Range of test results | ✓ | |
| Pressure versus time plot | ✓ |
| User Interface: | Real time clock | |
| Program select via Digital Inputs | ||
| Start / Abort via Digital inputs | ||
| Bar code input & control | ||
| Auto Comp & Auto Cal | ||
| Temp Comp (Pressure change) | ||
| Temp Comp (Temp change) | ||
| Q-DAS interface | ||
| Regulator – closed loop control | ||
| In-field configuration | ||
| Configurable Pressure Units: psig, mbar, inH2O, mmH2O, inHg, mmHg, Kpa or Kg/cm2 | ||
| Parts Grading | ||
| Auto Run Mode | ||
| Conditional Program Jumps | ||
| Accept/ Reject Step Markers – Continuous with timeout | ||
| Accept/ Reject Step Markers – Pulsed |
Qualitek mR is the unparalleled standard for lightning-fast and dependable leak testing in light to medium-duty industrial applications. With a perfect fusion of cutting-edge multi-range (mR) leak and flow testing technology and our unmatched expertise, Qualitek mR sets the benchmark for excellence.
One of the standout features of Qualitek mR is its remarkable versatility, allowing you to utilise the same testing platform for a multitude of techniques. Whether it’s pressure decay, differential pressure decay, vacuum decay, mass flow, forced decay, or sealed component testing, this exceptional device has got you covered. By consolidating various testing options into one product, Qualitek mR not only saves valuable time but also simplifies personnel training efforts.
As communication is key, Qualitek mR offers comprehensive communication options that seamlessly integrate with peripherals or automation equipment. With USB, Ethernet, RS 232, digital IO for PLC interface, Modbus, Profibus, DeviceNet, and email alerts, staying connected and in control has never been easier.
For many years, Qualitek has been the proven standard for fast, reliable leak testing in industrial markets. This versatile and affordable product offers high-quality and accurate results for light- to medium-duty industrial leak testing applications.
Designed with an intuitive operating system, Qualitek mR ensures effortless learning and integration. Its computer-style mounting can be conveniently repositioned, providing optimal viewing angles from any direction.
Today’s mR line combines the best features of predecessors into one efficient and easy-to-use tester. Backed by Uson’s world-renowned reputation, Qualitek mR sets a new benchmark of accuracy and dependability in leak testing equipment for multi-range leak and flow testing equipment. Designed to be used on the benchtop or mounted into automated systems, the Qualitek mR is impressively simple to use. The convenient and easy-to-read display lends efficiency and helps prevent errors.
Qualitek mR is a highly configurable system that accepts a full range of tests and transducers. It contains the most current leak testing technology, including a powerful toolbox complete with a full menu of options including:
Whether you’re in the automotive, packaging, or industrial manufacturing industries, Qualitek mR is the ultimate choice for leak testing. From faucets, pumps, valves, shower heads, ink cartridges to castings, this versatile device caters to a wide range of applications, delivering unmatched precision and reliability.
| Flow Range: | Up to 100 Liters per minute |
| Pressure Range: | Up to 225 psig/15 bar differential Up to 500 psig/35 bar gauge |
| Communications: | RS-232 ports / tester | 1 |
| Host USB 2.0 ports | 2 | |
| Device USB ports | 1 | |
| Profibus | ✓ | |
| Modbus serial | ✓ | |
| Ethernet IP | ✓ | |
| DeviceNet | ✓ |
| Inputs/Outputs: | Max Decision Sensors / tester | 3 |
| Max Sensors / channel | 2 | |
| A/D resolution (bits) | 24 | |
| Max Analog Outputs / tester | 1 | |
| Max Analog Outputs / channel | 1 | |
| Analog Output bits | PWM (~12) | |
| Maximum 24V DC discrete digital inputs / tester | 11 | |
| Valve Control signals / tester | 16 (internal) | |
| Maximum discrete digital outputs/channel | 5 | |
| Discrete digital outputs / channel | 5 | |
| Digital I/O Expansion option | 8 in/16 out (valve drive capable) | |
| Two-handed start support (software based) | ✓ | |
| Digital I/O Voltage Level | 24vdc |
| Local Area Network: | RJ 45 Ethernet ports | 1 |
| Logging to a networked disk | ✓ | |
| Emailed alerts | ✓ |
| Physical Characteristics: | Size (H*W*D) Inches | 7 x 10.75 x 12 |
| Weight lbs | 24 | |
| Color Display size | 8.5″ | |
| Color Display pixels | 640 x 480 | |
| Front-panel membrane buttons | 5 | |
| NEMA 12 | ✓ | |
| Integrated pneumatics | ✓ | |
| Test Ports | 1 | |
| Calibration Ports | 1 | |
| Test port style | 1/8 NPT Female | |
| Pendant Style Remote Control | ✓ |
| Data: | Accept/ Reject / Total Counts | ✓ |
| Min/Max Test Result | ✓ | |
| Average Pass/Reject Result | ✓ | |
| Standard Deviation of all test results | ✓ | |
| Range of test results | ✓ | |
| Pressure versus time plot | ✓ |
| User Interface: | Real time clock | |
| Program select via Digital Inputs | ||
| Start / Abort via Digital inputs | ||
| Bar code input & control | ||
| Auto Comp & Auto Cal | ||
| Temp Comp (Pressure change) | ||
| Regulator – closed loop control | ||
| Configurable Pressure Units: psig, mbar, inH2O, mmH2O, inHg, mmHg, Kpa or Kg/cm2 | ||
| Parts Grading | ||
| Auto Run Mode | ||
| Conditional Program Jumps | ||
| Accept/ Reject Step Markers – Continuous with timeout | ||
| Accept/ Reject Step Markers – Pulsed |
| Software: | Operating System Software | Unix Based |
| Run/Program security key | ✓ | |
| Addressable Programs | 99 | |
| Internal Test Result storage (test cycles) | 1,000 | |
| Sequence | Program link. Stop control, Vent control, Delay time option, Step control | |
| Sensor Calibration | Software zero & span with option of multi-point linearization per analog input. |