Astra Dash

The Next Frontier in Leak Testing

Introducing

ASTRA DASH

The world’s first modular multichannel leak tester with pneumatically isolated, asynchronous channels.

For manufacturers seeking scalable quality testing, Astra Dash is a leak and flow tester designed for easy implementation of the right test protocols. Its modular, pneumatically independent design, combined with the industry’s most powerful and user-friendly interface, makes it the most flexible, scalable, reliable, and accessible tester of its generation.

Modular Channel Boxes

  • Any channel box can be run at any time with a different model type in each slot
  • Single-Minute Exchange of Die (SMED) methodology
  • Easy to duplicate or swap between systems and production sites

Pneumatically Independent Channels

  • Enables ‘any product, any time’ manufacturing
  • Operate synchronously or asynchronously
  • Greater flexibility when configuring applications
  • Each channel box is a discrete leak tester unto itself

Widgets & Wizards

  • Test method wizards take the guesswork out of new applications
  • Production screen ‘widgets’ customize the data shown for each channel
  • Accelerate implementation of systems and programs for new users

Designed for Uptime

  • Failure of any one channel does not impact the others
  • Modularity and independence facilitate hot-swap servicing
  • Widgets for diagnostics and data visualization aid decision making

Intuitive Touchscreen Interface with Powerful Built-In Control

The channel boxes appear on the touchscreen display as independent entities that are fully configurable with display widgets much like a modern tablet device. Useful for displaying part images, sequence lists, pressure readings, user inputs and more. Putting just the right information for the user on display. The Astra Dash also comes equipped with an unmatched array of discrete digital I/O and a powerful embedded control software to integrate with virtually any automation need, to greatly reduce the dependance on an external PLC layer.

Independent Asynchronous Channel Boxes

Build your system, your way. Each Astra Dash Control Nexus can have up to four channel boxes installed at once with an unlimited number available for interchangeability. Built on Single-Minute Exchange of Die (SMED) methodology, users will no longer be limited by the downtime needed to ship a leak tester in for repair or calibration. Each channel box can be removed and shipped as needed for repair, while a backup channel box sitting ready on the shelf can be pulled, installed and ready to run samples in minutes.

Brand

  • Uson

Industry

  • Automotive
  • Industrial
  • Medical
  • Packaging

Channels

  • Max Channels - 4

Product Type

  • Leak Tester

Test Methods

  • Back Pressure Flow
  • Burst (Pressure)
  • Continuous Flow
  • Crack (Upstream/ Downstream)
  • Differential Mass Flow
  • Differential Pressure Decay
  • Differential Vacuum Decay
  • Flow
  • Occlusion (Blockage)
  • Pressure Decay
  • Pressure Rise
  • Seal Creep
  • Vacuum Burst
  • Vacuum Decay

Enquire now

Astra Dash

    628 Differential Pressure Decay Leak Tester

    Differential pressure decay leak tester offering uncompromising precision and accuracy.

    Designed to provide clear and non-subjective results, the Uson 628 is a differential pressure decay leak tester that rivals the performance of more complex and expensive instruments. By offering five different pressure ranges, ranging from vacuum up to an impressive 15 bar, it covers a wide range of applications, from medical check valves to automotive radiators and beyond. With its highly sensitive and budget-friendly design, this tester is your ultimate ally in reducing product deviations and recall issues through the early identification of leaks.

    But that’s not all – the Uson 628 is packed with features that truly set it apart from the competition. With the ability to create and save up to 30 test programs, you can easily recall your preferred settings for fast and efficient testing. The electronic regulator option goes even further, allowing you to test at multiple pressures with the pre-fill option as standard.

    The 628 tester is capable of running multiple tests, including differential pressure and vacuum decay, ensuring comprehensive and accurate results every time. Equipped with a 24-bit high resolution for precise measurements, as well as industry-proven proprietary sensors and valves, this tester provides reliable operation that you can trust.

    Easy to use

    Uson’s 628 differential pressure decay leak tester is a compact, reliable, and accurate instrument that is ideal as a budget-friendly benchtop option for a wide range of industries. The 628 leak tester incorporates an intelligently designed multi-language user interface, with the capability to collect and transmit a vast amount of data, for offline trend analysis and a deep level of insight.

    The 628 is a highly flexible leak tester, offering users the ability to choose from five pressure ranges – from vacuum up to 225 psi (15 bar) to cover a wide range of applications, making it useful for a wide range of industries and applications. Internal memory allows users to create and save up to 30 test programs, for fast recall of test parameters.

    The 628 easily accommodates multiple test pressures

    For applications that need to test multiple test pressures, the 628 offers an optional electronic regulator. With the electronic regulator option, the 628 can be programmed to test a part at different test pressures in a sequence. Additionally, the test programs can be linked, serving to further the automation of the test sequence. Another benefit with the electronic regulator is that it adds an increased level of security. It is only accessible through the programming interface and can be locked and safeguarded to prevent unintended changes. This is a significant advantage over a manual regulator, which can be adjusted from the back of the instrument.

    The 628 leak tester is easy to use and requires minimal operator training

    The 628 leak tester was designed to be easy to use in a busy environment. A backlit user interface makes accessing information easy, while bright uniquely designed lights on the front panel allow for at-a-glance monitoring from across a room. The menu system is intuitively structured to make setup and operation practically effortless.

    Reliable performance, with accurate results every time

    The 628 leak tester is a surprisingly powerful instrument, packaged in a simple design. Incorporating the differential pressure decay method to provide highly accurate and reliable results, the 628 can run test cycles to display leak rates in a range of pressure units or volumetric units using the leak rate calibration option. The 628 incorporates Uson’s industry-proven proprietary sensor and valves, to deliver the type of results that are expected from more sophisticated instruments.

    Access to an extensive amount of information to help you manage your process

    The 628 leak tester ensures a high level of control over the instrument. With a convenient USB port, firmware updates, data transfers, and program backups are easy. Program security and data access are controlled by a password, while couple safety valves control the position of the machine in the event of a power failure.

    Navigating the Uson 628 is a breeze thanks to its backlit user interface. Accessing specific information and viewing results has never been easier. And with its intelligently designed menu system, setup is quick and hassle-free, even for new users. Plus, for your convenience, the Uson 628 offers factory-programmed language options, including Chinese and Spanish.

    Designed to meet the highest standards of quality and performance

    With a durable, splash-proof and dust-proof enclosure, the 628 leak tester is designed for quality in manufacturing laboratory environments. It features a reliable, solid-state hard drive for high-speed data transfer, and accommodates single-range 0-20 mbar calibration for accurate results. Plus, the 628 features an advanced, upgrade friendly design that makes service and maintenance easy.

    Flow Range: 20 mbar/2000Pa/0.29 psi
    Pressure Range: -950 mbar/-95 kPa/-14 psig
    1 bar/100 kPa/15 psig
    4 bar/400 kPa/60 psig
    10 bar/1000 kPa/150 psig
    15 bar/1500 kPa/225 psig
    Communications: RS-232 ports / tester 1
    Host USB 2.0 ports 1

    Inputs/Outputs: Max Decision Sensors / tester 1
    Max Sensors / channel 1
    A/D resolution (bits) 24
    Maximum discrete digital outputs/channel 7
    Discrete digital outputs / channel 8
    Digital I/O Voltage Level 24vdc
    Physical Characteristics: Size (H*W*D) Inches 5.3″ X 12.6″ X 13.2″
    Weight lbs 22lbs
    Color Display size 4.3″
    Front-panel membrane buttons 7
    Integrated pneumatics
    Test Ports 1
    Calibration Ports 1
    Pendant Style Remote Control

     


     

    Data: Accept/ Reject / Total Counts N/A
    Min/Max Test Result N/A
    Average Pass/Reject Result N/A
    Standard Deviation of all test results N/A
    Range of test results N/A
    Pressure versus time plot N/A
    User Interface: Real time clock

    Program select via Digital Inputs

    Start / Abort via Digital inputs

    Software: Accept/ Reject Step Markers – Pulsed Embedded Unix Based
    Password protection
    Addressable Programs 30
    Internal Test Result storage (test cycles) 500
    Sensor Calibration Software zero & span.

    Brand

    • Uson

    Industry

    • Industrial
    • Medical
    • Packaging

    Channels

    • Max Channels - 1

    Product Type

    • Leak Tester

    Sensor Types

    • Differential Pressure

    Test Methods

    • Differential Pressure Decay
    • Differential Vacuum Decay
    • Exercise/Fluff
    • Vacuum Decay

    Enquire now

    628 Differential Pressure Decay Leak Tester

      Sprint iQ Compact Leak Tester

      Maximum performance in a small bench top footprint.

      device designed for both bench and desktop use. Packed with an array of impressive standard features and customizable options, this cutting-edge device sets a new benchmark in performance and versatility. Whether you choose the single channel tester or opt for the configuration with up to four channels, the Sprint iQ delivers exceptional results with the ability to perform concurrent or sequential testing.

      Ideal for laboratory and clean room testing, the Sprint iQ offers comprehensive solutions for a wide range of manual or automated applications. With its state-of-the-art technology, this device is capable of providing multiple testing techniques in one machine, including leak, flow, burst, and occlusion testing. Seamlessly integrating with peripherals or automation equipment, the Sprint iQ boasts a wide range of communication options for effortless connectivity and data transfer.

      Compact and extremely user friendly, the iQ is perfect for bench or desktop use and is loaded with impressive standard features with options for customization.

      Setting up the Sprint iQ is a breeze, thanks to its intuitive and user-friendly system of menus that guide you through the process. Within minutes, you’ll be up and running, ready to take advantage of the device’s exceptional capabilities. Conveniently located on the front of the tester, a USB port allows for easy data storage and connection to other devices, while Ethernet connections provide additional flexibility.

      The Sprint iQ utilizes the highest quality components to deliver unsurpassed performance and value. Every detail has been engineered for convenience and effortless use. With the Sprint iQ, users will find the level of technological detail expected from the leader in leak testing. A key switch ensures an unauthorized user cannot change the machine’s programming, and testing software is completely embedded within the machine eliminating the possibility of unauthorized updates.

      Security is a top priority with the Sprint iQ. A key switch ensures that only authorized users can access and modify the machine’s programming, providing peace of mind and safeguarding against unauthorized changes. Furthermore, the testing software is completely embedded within the device, preventing any attempts at unauthorized updates.

      A clear leader in the medical device category

      With thousands of units installed around the world, Sprint leak testers are the gold standard in the medical device leak testing industry.

      Comprehensive communication options mean effortless integration with peripherals or automation equipment. A USB port for data storage and connection to other devices is located on the front of the tester for easy access, and Ethernet connections are available.

      While the Sprint iQ is perfectly suited for medical devices and light to medium-duty industrial applications, its performance and value are unparalleled. Every component of the Sprint iQ is carefully selected for the highest quality, guaranteeing exceptional performance and reliability. Designed with convenience in mind, every detail of this device has been engineered to provide effortless use and maximum efficiency. Experience the difference with the Sprint iQ and unlock a new level of precision and efficiency in leak and flow measurement.

      Flow Range: Up to 20 Liters per minute
      Pressure Range: Up to 500 psi
      Communications: RS-232 ports / tester 1
      Host USB 2.0 ports 2
      Device USB ports 1

       


       

      Inputs/Outputs: Max Decision Sensors / tester 4
      Max Sensors / channel 1
      A/D resolution (bits) 24
      Max Analog Outputs / tester 1
      Max Analog Outputs / channel 1
      Analog Output bits PWM (~12)
      Maximum 24V DC discrete digital inputs / tester 11*
      Valve Control signals / tester 18 (Internal)
      Maximum discrete digital outputs/channel 11 (not standard)
      Discrete digital outputs / channel 2
      Two-handed start support (software based)
      Digital I/O Voltage Level 24vdc

       


       

      Local Area Network: RJ 45 Ethernet ports 1
      Logging to a networked disk
      Physical Characteristics: Size (H*W*D) Inches 11 x 9 x 15
      Weight lbs 18
      Color Display size 5.8″
      Color Display pixels 320 x 240
      Front-panel membrane buttons 6
      Integrated pneumatics
      Expandable pneumatics chassis
      Test Ports 4
      Calibration Ports Combined with Test Ports
      Test port style 1/8 NPT Female
      Pendant Style Remote Control

       


       

      Data: Accept/ Reject / Total Counts
      Min/Max Test Result
      Average Pass/Reject Result
      Standard Deviation of all test results
      Pressure versus time plot
      User Interface: Real time clock
      Program select via Digital Inputs
      Start / Abort via Digital inputs
      Bar code input & control
      Regulator – closed loop control Fixed algorithm based
      Configurable Pressure Units: psig, mbar, inH2O, mmH2O, inHg, mmHg, Kpa or Kg/cm2
      Software: Operating System Software Quadros RTOS
      Run/Program security key
      Addressable Programs 99
      Internal Test Result storage (test cycles) 250
      Sequence Program link. Stop control, Vent control, Delay time option, Step control
      Sensor Calibration Software zero & span with option of multi-point linearization per analog input.

      Brand

      • Uson

      Industry

      • Industrial
      • Medical
      • Packaging

      Channels

      • Max Channels - 4

      Product Type

      • Leak Tester

      Sensor Types

      • Mass Flow
      • Pressure

      Test Methods

      • Back Pressure Flow
      • Burst (Pressure)
      • Continuous Flow
      • Crack (Upstream/ Downstream)
      • Exercise/Fluff
      • Flow
      • Occlusion (Blockage)
      • Pressure Decay
      • Seal Creep
      • Sealed Component
      • Vacuum Burst

      Enquire now

      Sprint iQ Compact Leak Tester

        Sprint mD Multi-Channel Leak Tester

        Quality and performance you’ve come to expect from Uson leak testing equipment.

        The Sprint mD tester is a cutting-edge automatic air leak and flow measurement device capable of performing a wide range of multi-functional testing, including pressure decay, vacuum, flow, occlusion, burst, crack, and sealed component for part integrity and performance testing.

        What sets the Sprint mD apart is its versatility. It can be easily configured with up to 4 sequential or concurrent test channels, allowing for efficient and simultaneous testing. And with its comprehensive touch screen interface, programming and reviewing screens have never been easier. You’ll have streamlined access to better, more actionable data, enabling you to make informed decisions quickly.

        But the Sprint mD doesn’t just excel in functionality. It also offers enhanced self-diagnostics and communication protocols, ensuring safe two-way communication with automation systems. Its robust data collection, archiving, and reporting capabilities guarantee that you have all the information you need at your fingertips. You’ll be able to analyze and track your results effortlessly.


        A multi-application leak and flow tester capable of performing leak tests up to 750psi

        Our Sprint mD leak tester for medical device applications is designed to seamlessly integrate into your network. The Sprint mD   leak tester communicates and assimilates process data to and from connected equipment, providing the intelligence required to optimize manufacturing quality processes. The Sprint mD  helps users achieve operational excellence by delivering improved process insights powered by embedded fieldbus technology combined with advanced security features to meet compliance requirements. With fast cycle times and capable of performing leak tests up to 750psi and the ability to accommodate a wide range of multi-functional and part integrity tests, the Sprint mD  is the ideal leak tester to meet the requirements for product testing within the  medical device  industry.

        Sprint mD   was designed to accommodate a wide range of testing requirements

        The Sprint mD   leak tester can be configured for up to five non-destructive leak and flow test combinations to support both part integrity and part performance leak testing.  The Sprint mD   leak tester also accommodates multifunctional testing, including   pressure , vacuum,   flow testing , occlusion, burst, and crack testing up to 750psi.

        With the ability to perform both integrity and performance tests in a single instrument, the Sprint mD :

        • Reduces training requirements
        • Eases technology adoption
        • Simplifies maintenance
        • Makes scaling operations less daunting
        • Maintains the highest levels of performance, while delivering fast cycle times and high repeatability.

        Advanced security features enabling regulatory compliance and product performance requirements for medical device leak testing

        With new security features, such as user authentication through passwords and roles, customizable access authorization, and the ability to log and monitor changes to parameters, the Sprint mD   leak tester enables compliance with standards such as   21 CFR Part 11 (U.S.), MHRA/EU Annex 11, and others.

        Designed with productivity in mind, the Sprint mD also boasts a fast cycle time and easy programming. This means you can achieve maximum production throughput without compromising accuracy. It’s the perfect solution for medical device applications, such as Catheters, breathing tubes, stents, delivery systems, and endoscopic instruments. Its advanced security features make it 21 CFR Part 11 compliance friendly, giving you peace of mind.

        Leak testing information at your fingertips to stay in control of your process

        Through refined analytics that allow users to identify historical trends, the Sprint mD   leak tester identifies process degradation and helps to reduce transcription errors common with manual tracking. The Sprint mD   is capable of data collection, archiving, and reporting, making it easier to handle changes and retrieve data to support quality systems and manage processes.

        The instrument also incorporates embedded fieldbus and expanded digital I/O, to optimize the control and selection of programs. With the Sprint mD    leak tester it is possible to achieve two-way communication to send start and stop commands, select program commands, and communicate testing, accept, or reject status, as well as data from each individual step of the process.

        The Sprint mD   leak tester is designed with simplicity and functionality in mind

        With a large quick response touchscreen, the Sprint mD   leak tester makes viewing and accessing specific information easy. The interface is easier to navigate, for a more efficient user experience – including more information on the screen, more access to expanded information, and faster programming and screen reviews. The intuitive menu system provides access to a deep level of actionable data and reports and ensures quick programming.

        The versatility of the Sprint mD doesn’t end there. It’s also an excellent leak measurement solution for automotive, packaging, and industrial applications. Its precision and reliability make it a valuable asset across various industries.

        Flow Range: Up to 20 Liters Per Minute
        Pressure Range: Standard Vacuum to 150 psi (1.035 kPa)
        High Pressure 150 to 750 psi (5.170 kPa)

         


         

        Test Method VAC – 100 0 – 150 150 – 500 500 – 750
        Crack (Upstream/Downstream) YES YES NO NO
        Flow YES YES NO NO
        Mass Flow Test YES YES NO NO
        Vacuum Decay YES YES NO NO
        Communications: RS-232 ports / tester 2
        Host USB 2.0 ports 2
        Profibus
        Modbus serial
        Ethernet IP
        DeviceNet

         


         

        Inputs/Outputs: Max Decision Sensors / tester 4
        Max Sensors / channel 2
        A/D resolution (bits) 24
        Max Analog Outputs / tester 1
        Max Analog Outputs / channel 1
        Analog Output bits 12
        Maximum 24V DC discrete digital inputs / tester 11
        Valve Control signals / tester 16 (internal)
        Maximum discrete digital outputs/channel 14
        Discrete digital outputs / channel 12
        Digital I/O Expansion option Additional 16 in 12 (valve drive capable) out (per TCU)
        Two-handed start support (software based)
        Digital I/O Voltage Level 24vdc

         


         

        Local Area Network: RJ 45 Ethernet ports 1
        Logging to a networked disk
        Physical Characteristics: Size (H*W*D) Inches 10.5″ x 10″ x 12″
        Weight lbs 15 – 22
        Color Display size 8.5″
        Color Display pixels 800 x 600
        Front-panel membrane buttons 0
        Integrated pneumatics
        Test Ports 4
        Calibration Ports Combined with Test Ports
        Test port style 1/8 NPT Female or 1/8 BSPP
        Pendant Style Remote Control

         


         

        Data: Accept/ Reject / Total Counts
        Min/Max Test Result
        Average Pass/Reject Result
        Range of test results
        Pressure versus time plot
        User Interface: Real time clock
        Program select via Digital Inputs
        Start / Abort via Digital inputs
        Bar code input & control
        Regulator – closed loop control
        Configurable Pressure Units: psig, mbar, inH2O, mmH2O, inHg, mmHg, Kpa or Kg/cm2
        Auto Run Mode
        Conditional Program Jumps
        Accept/ Reject Step Markers – Continuous with timeout
        Accept/ Reject Step Markers – Pulsed
        Software: Operating System Software Unix Based
        Run/Program security key Password
        Hard Disk
        Addressable Programs 127
        Internal Test Result storage (test cycles) 100,000+
        Sequence Program link. Stop control, Vent control, Delay time option, Step control
        Sensor Calibration Software zero & span with option of multi-point linearization per analog input.

        Brand

        • Uson

        Industry

        • Automotive
        • Industrial
        • Medical
        • Packaging

        Channels

        • Max Channels - 4

        Product Type

        • Leak Tester

        Sensor Types

        • Mass Flow
        • Pressure

        Test Methods

        • Back Pressure Flow
        • Burst (Pressure)
        • Crack (Upstream/ Downstream)
        • Exercise/Fluff
        • Flow
        • Occlusion (Blockage)
        • Pressure Decay
        • Seal Creep
        • Sealed Component
        • Vacuum Burst
        • Vacuum Decay

        Enquire now

        Sprint mD Multi-Channel Leak Tester

          Vector High Speed Leak Tester

          The ultimate in leak testing performance, speed, flexibility and durability.

          One of the fastest and most powerful leak testers on the market, the Vector leak tester line raises performance to new levels of efficiency and productivity. The modular design of the Vector tester allows for easy expansion of capabilities, giving you the flexibility to adapt to changing testing requirements. With just a single Vector tester, you can perform up to 10 independent or concurrent tests, streamlining your production process like never before.

          In addition to supporting unlimited types of tests including pressure decay, differential pressure decay, mass flow, occlusion and vacuum decay, the Vector software offers unparalleled flexibility to add or change functionality as your future requirements dictate. This adaptability ensures that your Vector leak tester remains up-to-date and relevant in an ever-evolving industry.

          Because leak testing accuracy and repeatability is critical

          Count on Vector leak testers to deliver the utmost in accuracy and repeatability while eliminating false rejects and keeping defective products from reaching the market. Vector software runs in a Windows® 10 environment making it extremely powerful yet very simple to use.

          Built on a universal platform, the Vector tester utilizes common hardware and software across its entire family, ensuring reliability and reducing downtime. This standardized approach significantly lowers overall ownership costs, making it a cost-effective investment for your business.

          The operator interface of the Vector tester is designed to be user-friendly and intuitive. With a simple yet informative menu system, day-to-day operation is a breeze. Additionally, diagnostic troubleshooting menus are available to help you solve any challenging testing issues that may arise.

          The Vector leak tester is an ideal leak measurement solution for automotive components, medical devices and an array of industrial products including faucets and valves.

          Available in multiple formats

          Vector leak testers are available in bench top, 3U and 6U formats, all featuring Uson engineered pneumatic circuits optimized for specific   leak and flow testing applications. The Vector’s modular design lets you expand your system’s capabilities as needed.  A single Vector leak tester can perform up to 10 independent or concurrent tests.  In addition to supporting unlimited types of leak and flow tests, the unique flexibility of Vector software allows you to add or modify functionality as future requirements dictate.

          Programming the Vector tester is a breeze, thanks to its simple and straightforward software. The Vector software is structured around a wide array of preformatted test configurations, allowing you to choose the one that best suits your needs. You can either use one of the preformatted tests with your specific accept/reject limits, or easily modify any of the tests to perfectly fit your unique application. The Vector tester’s hard drive can store an unlimited number of test configurations, giving you endless possibilities for customization.

          Harnessing the power and security of Windows 10

          The embedded Windows 10™ operating system makes the Vector leak tester extremely powerful, yet simple to use while providing security updates to protect your system network. Its unique modular design lets you choose only the features you desire while still allowing you to easily and economically expand capabilities as needed.
          A Windows 10 upgrade is available for Vector.  Click the button below to read more about upgrading your tester.

          Flow Range: 0 to 1000 SLPM
          Pressure Range: Vacuum to 1500 psi
          Communications: RS-232 ports / tester 12
          Host USB 2.0 ports 3
          Modbus Ethernet
          Ethernet IP
          DeviceNet

           


           

          Inputs/Outputs: Max Decision Sensors / tester 20
          Max Sensors / channel 2+1
          A/D resolution (bits) 24
          Max Analog Outputs / tester 10
          Analog Outputs / channel 1
          Analog Output bits 12
          Maximum 24V DC discrete digital inputs / tester 72
          Valve Control signals / tester 8 / channel
          Maximum discrete digital outputs/channel 112
          Discrete digital outputs / channel 8
          Digital I/O Expansion option QmR requires additional PCB, vT requires Expanded I/O TCU2 Vector requires 1 or 2 addisional cPCI cards.
          Digital I/O Voltage Level 24vdc

           


           

          Local Area Network: RJ 45 Ethernet ports iQ via FTP
          Logging to a networked disk
          Physical Characteristics: Size (H*W*D) Inches *14″ x 22″ x 20.5″
          Weight lbs 65
          Color Display size 12.1″
          Color Display pixels 800 x 600
          Front-panel membrane buttons 29
          NEMA 12
          Remote pneumatics chassis
          Test Ports Custom
          Calibration Ports Custom
          Test port style Per Design
          Built-in AC or DC power supply
          Pendant Style Remote Control

           


           

          Data: Accept/ Reject / Total Counts
          Min/Max Test Result
          Average Pass/Reject Result
          Standard Deviation of all test results
          Range of test results
          Pressure versus time plot
          User Interface: Bar code input & control
          Auto Comp & Auto Cal
          Temp Comp (Pressure change)
          Temp Comp (temp change)
          Q-DAS Interface
          Regulator – closed loop control
          In-field configuration
          Configurable pressure Units: psig, mbar, inH2O, mmH20, inHg, mmHg, Kpa or Kg/cm2
          Parts Grading
          Auto Run Mode
          Conditional Program Jumps
          Accept/ Reject Step Markers – Continuous with timeout
          Accept/ Reject Step Markers – Pulsed
          Software: Operating System Software Windows 10™
          Run/Program security key
          Hard Disk
          R/W DVD CD option
          Addressable Programs TBD
          Internal Test Result storage (test cycles) 100,000+
          Sequence Jumps within a test, optional jumping and grading within a channel, conditional wait on input
          Sensor Calibration Software zero & span.
          Step Editing

          Brand

          • Uson

          Industry

          • Automotive
          • Industrial
          • Medical
          • Packaging

          Channels

          • Max Channels - 10

          Product Type

          • Leak Tester

          Sensor Types

          • Differential Pressure
          • Electrical Volts
          • Laminar Flow
          • Load Cell
          • LVDT
          • Mass Flow
          • Pressure
          • Temperature

          Test Methods

          • Burst (Pressure)
          • Continuous Flow
          • Crack (Upstream/ Downstream)
          • Differential Mass Flow
          • Differential Vacuum Decay
          • Exercise/Fluff
          • Flow
          • Laminar Flow
          • Occlusion (Blockage)
          • Pressure Decay
          • Pressure Rise
          • Seal Creep
          • Sealed Component
          • Vacuum Burst
          • Vacuum Decay

          Enquire now

          Vector High Speed Leak Tester

            Optima vT High Versatility Leak Tester

            Leak testing versatility at your fingertips.

            Optima vT offers Uson’s industry-leading reliability and advanced leak testing technology in a highly configurable and versatile tester. A comprehensive user interface puts control and information directly in your hands via the large, clear touch screen display. Optima is also available with both local (A3) and network (A3N) advanced authorization and authentication software upgrades to enable FDA 21 CFR Part 11 compliance guidelines.

            The Optima vT is designed with utmost versatility in mind. Mounting options include standard and custom cabinets, flat panels, articulated pendants and more. Testing techniques include pressure decay, differential pressure decay, mass flow measurement, burst and occlusion testing and many others. At the heart of the Optima vT is Uson’s powerful TCU2, the second-generation Test Control Unit offering unparalleled flexibility in each test channel. The TCU2 allows up to four high resolution sensors and with its available custom pneumatic configurations, the sky is the limit on your leak and flow test design creativity. Incredibly, a single channel Optima vT tester can test up to four independent cavities simultaneously while the two-channel tester can handle up to eight, allowing for significant cost advantages.

            USON’S TCU2 provides unlimited leak and flow test design.

            This second generation Test Control Unit offers unparalleled flexibility in a single test channel. TCU2 allows up to four high-resolution sensors and with its available custom pneumatic configurations, the sky is the limit on your leak and flow test design creativity.

            Just like other Uson products, the Optima vT comes equipped with a comprehensive software toolbox that simplifies test setup and communication. It even includes pre-loaded common test types, allowing you to quickly add the necessary information about your part and fine-tune and optimize the test to perfection.

            Leak testing innovation for the most demanding applications.

            With a choice of one or two test channels, optional enclosures, a wide range of test types and custom pneumatics, the Optima vT takes versatility in leak testing to a new level. For demanding applications, choose high flow valves for fast filling larger volumes, or specify Uson’s proprietary differential pressure transducer for utmost sensitivity and repeatability. Even use two channels to test two cavities or parts simultaneously to reduce cycle time.

            Don’t compromise on reliability and performance. Choose Optima vT for unparalleled leak testing technology, versatile configuration options, and a user-friendly interface that puts control and information directly in your hands.

            Advanced security features for 21 CFR part 11 compliance.

            The Optima vT is now available with  A3N (Advanced Network Authorization and Authentication)   A3 (Advanced Authorization and Authentication) .  The A3 upgrade option offers advanced security features including user authentication through individual passwords or roles and the ability to log and monitor changes to parameters which enables compliance with standards such as 21 CFR Part 11 (U.S), MHRA/EU Annex 11 and others. Click below to learn more about advanced security feature upgrade options.

            Solutions for ISO 80369-7 compliance enablement.

            Working closely with our luer connector manufacturing client’s quality assurance and regulatory affairs teams, we’ve developed  ISO 80369-7 testing solutions  using our  Optima vT  tester’s powerful PROGRAM JUMP, MATH and STEP functions.  The Optima vT provides automated program steps, complex calculations and register entries, eliminating the scope for human error and enabling ISO 80369-7 & ISO 80369-20 compliance.

             

            Flow Range: 0 to 560 lpm std
            Pressure Range: Vacuum to 1500 psig std
            Communications: RS-232 ports / tester 4
            Host USB 2.0 ports 5
            Profibus
            Modbus serial
            Ethernet IP
            Profinet
            DeviceNet

             


             

            Inputs/Outputs: Max Decision Sensors / tester 8
            Max Sensors / channel 4
            A/D resolution (bits) 24
            Max Analog Outputs / tester 2
            Max Analog Outputs / channel 1
            Analog Output bits 16
            Maximum 24V DC discrete digital inputs / tester 64
            Valve Control signals / tester 12 / channel
            Maximum 24V DC discrete digital outputs / tester 48
            Discrete digital outputs / channel 12
            Digital I/O Expansion option 16 in/16 out 32 in/32 out and requires relays for valves
            Two-handed start support (software based)
            Digital I/O Voltage Level 24vdc

             


             

              Local Area Network: RJ 45 Ethernet ports 2
            Logging to a networked disk
            Emailed alerts
            Physical Characteristics: Size (H*W*D) Inches *10 x 14 x 5
            Weight lbs 15
            Color Display size 15″
            Color Display pixels 1024 x 768
            Touch screen display
            Touch scroll control pad
            Front-panel membrane buttons 5
            Front-panel run / program key
            Front panel start/abort buttons *
            NEMA 12
            Remote pneumatics chassis
            Test Ports Custom
            Calibration Ports Custom
            Test port style Per Design
            Pendant Style Remote Control

             


             

              Data: Accept/ Reject / Total Counts
            Min/Max Test Result
            Average Pass/Reject Result
            Standard Deviation of all test results
            Range of test results
            Pressure versus time plot
             User Interface: Real time clock
            Program select via Digital Inputs
            Start / Abort via Digital inputs
            Bar code input & control
            Auto Comp & Auto Cal
            Temp Comp (Pressure change)
            Temp Comp (Temp change)
            Q-DAS interface
            Regulator – closed loop control
            In-field configuration
            Configurable Pressure Units: psig, mbar, inH2O, mmH2O, inHg, mmHg, Kpa or Kg/cm2
            Parts Grading
            Auto Run Mode
            Conditional Program Jumps
            Accept/ Reject Step Markers – Continuous with timeout
            Accept/ Reject Step Markers – Pulsed
             Software: Operating System Software Unix Based
            Run/Program security key
            Password protection
            Hard Disk
            Addressable Programs 199
            Internal Test Result storage (test cycles) 100,000+
            Sequence Jumps within a test, optional jumping and grading within a channel, conditional wait on input, math steps
            Sensor Calibration Software zero & span with option of multi-point linearization per analog input.
            Step Editing
            Math steps

            Brand

            • Uson

            Industry

            • Automotive
            • Industrial
            • Medical
            • Packaging

            Channels

            • Max Channels - 2

            Product Type

            • Leak Tester

            Sensor Types

            • Differential Pressure
            • Electrical Volts
            • Laminar Flow
            • Load Cell
            • LVDT
            • Mass Flow
            • Pressure
            • Temperature

            Test Methods

            • Back Pressure Flow
            • Burst (Pressure)
            • Continuous Flow
            • Crack (Upstream/ Downstream)
            • Differential Mass Flow
            • Differential Vacuum Decay
            • Exercise/Fluff
            • Flow
            • Force Decay
            • Laminar Flow
            • Occlusion (Blockage)
            • Pressure Decay
            • Pressure Rise
            • Seal Creep
            • Sealed Component
            • Vacuum Burst
            • Vacuum Decay

            Enquire now

            Optima vT High Versatility Leak Tester

              Qualitek mR Multi-Range Industrial Leak Tester

              The standard for fast and dependable leak testing in light to medium-duty industrial applications.

              Qualitek mR is the unparalleled standard for lightning-fast and dependable leak testing in light to medium-duty industrial applications. With a perfect fusion of cutting-edge multi-range (mR) leak and flow testing technology and our unmatched expertise, Qualitek mR sets the benchmark for excellence.

              One of the standout features of Qualitek mR is its remarkable versatility, allowing you to utilise the same testing platform for a multitude of techniques. Whether it’s pressure decay, differential pressure decay, vacuum decay, mass flow, forced decay, or sealed component testing, this exceptional device has got you covered. By consolidating various testing options into one product, Qualitek mR not only saves valuable time but also simplifies personnel training efforts.

              As communication is key, Qualitek mR offers comprehensive communication options that seamlessly integrate with peripherals or automation equipment. With USB, Ethernet, RS 232, digital IO for PLC interface, Modbus, Profibus, DeviceNet, and email alerts, staying connected and in control has never been easier.

              For many years, Qualitek has been the proven standard for fast, reliable leak testing in industrial markets. This versatile and affordable product offers high-quality and accurate results for light- to medium-duty industrial leak testing applications.

              Designed with an intuitive operating system, Qualitek mR ensures effortless learning and integration. Its computer-style mounting can be conveniently repositioned, providing optimal viewing angles from any direction.

              Today’s mR line combines the best features of predecessors into one efficient and easy-to-use tester. Backed by Uson’s world-renowned reputation, Qualitek mR sets a new benchmark of accuracy and dependability in leak testing equipment for multi-range leak and flow testing equipment. Designed to be used on the benchtop or mounted into automated systems, the Qualitek mR is impressively simple to use. The convenient and easy-to-read display lends efficiency and helps prevent errors.

              Qualitek mR is a highly configurable system that accepts a full range of tests and transducers. It contains the most current leak testing technology, including a powerful toolbox complete with a full menu of options including:

              • Pressure profile
              • Charting
              • Data analysis
              • Programs storage
              • Scroll-and-click control wheel

              Whether you’re in the automotive, packaging, or industrial manufacturing industries, Qualitek mR is the ultimate choice for leak testing. From faucets, pumps, valves, shower heads, ink cartridges to castings, this versatile device caters to a wide range of applications, delivering unmatched precision and reliability.

              Flow Range: Up to 100 Liters per minute
              Pressure Range: Up to 225 psig/15 bar differential
              Up to 500 psig/35 bar gauge
              Communications: RS-232 ports / tester 1
              Host USB 2.0 ports 2
              Device USB ports 1
              Profibus
              Modbus serial
              Ethernet IP
              DeviceNet

               


               

              Inputs/Outputs: Max Decision Sensors / tester 3
              Max Sensors / channel 2
              A/D resolution (bits) 24
              Max Analog Outputs / tester 1
              Max Analog Outputs / channel 1
              Analog Output bits PWM (~12)
              Maximum 24V DC discrete digital inputs / tester 11
              Valve Control signals / tester 16 (internal)
              Maximum discrete digital outputs/channel 5
              Discrete digital outputs / channel 5
              Digital I/O Expansion option 8 in/16 out (valve drive capable)
              Two-handed start support (software based)
              Digital I/O Voltage Level 24vdc

               


               

              Local Area Network: RJ 45 Ethernet ports 1
              Logging to a networked disk
              Emailed alerts
              Physical Characteristics: Size (H*W*D) Inches 7 x 10.75 x 12
              Weight lbs 24
              Color Display size 8.5″
              Color Display pixels 640 x 480
              Front-panel membrane buttons 5
              NEMA 12
              Integrated pneumatics
              Test Ports 1
              Calibration Ports 1
              Test port style 1/8 NPT Female
              Pendant Style Remote Control

               


               

              Data: Accept/ Reject / Total Counts
              Min/Max Test Result
              Average Pass/Reject Result
              Standard Deviation of all test results
              Range of test results
              Pressure versus time plot
              User Interface: Real time clock
              Program select via Digital Inputs
              Start / Abort via Digital inputs
              Bar code input & control
              Auto Comp & Auto Cal
              Temp Comp (Pressure change)
              Regulator – closed loop control
              Configurable Pressure Units: psig, mbar, inH2O, mmH2O, inHg, mmHg, Kpa or Kg/cm2
              Parts Grading
              Auto Run Mode
              Conditional Program Jumps
              Accept/ Reject Step Markers – Continuous with timeout
              Accept/ Reject Step Markers – Pulsed
              Software: Operating System Software Unix Based
              Run/Program security key
              Addressable Programs 99
              Internal Test Result storage (test cycles) 1,000
              Sequence Program link. Stop control, Vent control, Delay time option, Step control
              Sensor Calibration Software zero & span with option of multi-point linearization per analog input.

              Brand

              • Uson

              Industry

              • Automotive
              • Industrial
              • Medical
              • Packaging

              Channels

              • Max Channels - 1

              Product Type

              • Leak Tester

              Sensor Types

              • Differential Pressure
              • Load Cell
              • Mass Flow
              • Pressure
              • Temperature

              Test Methods

              • Back Pressure Flow
              • Differential Mass Flow
              • Differential Pressure Decay
              • Differential Vacuum Decay
              • Exercise/Fluff
              • Flow
              • Force Decay
              • Occlusion (Blockage)
              • Pressure Decay
              • Pressure Rise
              • Sealed Component
              • Vacuum Decay

              Enquire now

              Qualitek mR Multi-Range Industrial Leak Tester